Middle Capacity Maize Corn Mill Milling Project Investment

Product Description

Middle Capacity Maize Corn Mill Milling Project Investment
 

Product Description

As for the , we have different configurations for your choice.
One is with the Pneumatic roller mill and double sifter kind, another is with the Automatic roller mill and plansifter kind. 

This is the high configuration kind 120t/24h maize milling complete line.

This maize mill machine is with Automatic roller mill + Plansifter +Automatic weighing and packing system + PLC Touch screen control system. 

This 120t corn mill machine running in Zimbabwe and produce high quality maize flour for Human consumption and maize bran for animal feed. 

 

This is the double sifter kind maize corn project running in Mozambique for many years already. 
It is with Automatic roller mill + double section sifter +Automatic weighing and packing system +PLC Touch screen control system. 

This client ask more flour bins to stock the maize meal in the night time, then no need the workers do the packing in the night shift. 

 

We do the special design according to every client's special request, like different workshop size, different final maize products, different packing system request , different selling market needs and so on. 
All the machine is customized for your special siutation and needs. 

 

Hongdefa 100t/24h corn maize flour milling machine is a complete line including cleaning, degerminating, milling, sifting, Auto-packing and controlling system. 

100T/24H maize milling machine technique data:
Process raw material maize 100 Tons per 24 Hours.

Workshop size: 36M*12M*9M (length*width*height)
Total power: about 350KW 

Container: 5x40feet container

 

This maize flour mill is high configuration with European standard.

1, With Pneumatic roller mill
The horizontal roll configuration, resulting in optimum intake of material into the grinding zone, is easier for removal, installation and maintenance.
The speedy and tardy grinding rolls are driven by triple-wheel toothed belts with advantages of high power transmission, no step losses, no deflection, stable running, and low noises.
The fitted pneumatic elements, bearings and toothed belt are from the best suppliers in the world.

2,WIth Plansifter:
 Vertical and horizontal clamping system, Sieve door and channel sealing strict, to ensure no flour fleeing and leakage.
Special wood for frame Repeated use, Not deformed.
Using the new sieve box, the novel design patterns of sieve box increase the sieve area and capacity.
 

The complete line of maize corn project is from cleaning to milling then packing with Automatic control system. 

Final Product:	Maize flour ,maize meal, maize grits and maize bran
Power	Electricity 220V/380V/440V    3phase  50Hz/60Hz
Labour need	One miller and 5-10 workers per shift
Installation time	about 2-3Months (the workshop foundation water and the electricity should be ready)

 

Here are some introduction about this 100-120T maize corn project  :
This 100-120T/24H maize flour milling machine is a complete line from cleaning, degerminating, milling to packing with all accessories. 


Hongdefa maize corn project with 100-120t capacity is high configuration with European standard.  This maize corn milling machine design have following advantage:
   1. double layer stainless steel damper, 3 times lifetime than normal material damper.
   2. Japan technology degerminator will remove bran and germ out to make sure the final products pure and fine.
   3. Pneumatic roller mills, European standard machine with automatic running and operation  
       Double section sifter or plansifter can separate the maize flour to different kind with high quality.
   4. stainless steel pipes in flour system, 3 times lifetime than galvanized steel pipes.
   5. Automatic touch screen control system, high technology and easy operate.
   6. Auto packing system for option part for your choice
   7. Impulse dust filter can make sure the whole workshop clean 

Here are techniuqe flow chart for our 100-120T kind maize corn milling machine  : 

Hongdefa maize corn mill machine technique flow is from cleaning to degerminating to milling to sifting to packing.
First,the maize/corn enter the cleaning section,have gravity classification stoner remove the stone,then through the moisture damper is a important equipment to control the water content of the grain during in flour mills,stainless steel Bi-directional screw,prevent free water,an intensive intermixing.Next use degerminator (Japan technology ) to peeling,Then enter the milling section and sifting the flour,produce the produce super white flour,fine meal,bran,germ,etc which according to client requirement and needs.Finally,use the autoweighing &packing scale packing products.   

1) Cleaning section of maize corn project : use the dry way technolody, water saving desiging. 


2) Milling section of maize corn milling machine: Pneumatic roller mill + double section system , the Auto-packing system is Option part. 

A: Double sifter kind milling section flow chart 


B: Plansifter kind milling section flow chart 

maize corn project Designing according to Client's maize and maize flour request,   take the germ and skin down to get bran for animal feed, and milling the endosperm to maize flour. 
The maize skin take 6-9%; the maize germ take 7-15%; the endosperm take around 20% minimum. 

Final maize products

We can do the special design maize corn project according to different client's request, the final maize products including : 
1) Different size of maize grits for human comsumption, to make beer, to do snack food
2) Different size of maize meal for human consumption 
3) Maize germ to press oil
4) Maize bran for animal feed


One maize milling machine can produce all of the about products at one time with different percentage. 
The extraction rate can be adjust for each kind according to your selling market request. 

Detailed Photos

The detailed layout of maize corn milling machine is customized according to local condition as per the land or workshop dimensions in local side. 
Here we share you the installation photos of our maize corn milling machine .

Running for more than 3 years already in Kerogoya Kenya , the below photo taken by me when we do the after sales service to Kenya in 2023
Client is so happy for this 100t maize milling machine quality and the maize final flour quality. 

The steel structure workshop for 100t/24h maize milling line is 45M×15M×9M( LxWxH).
 It includes the whole processing system of maize cleaning part, moisture damper and degerminating part, maize milling part and packaging part.
In order to maintain the main workshop sanitation, waste treatment and final packaging plant does not pollute the environment, are separated by a wall between the waste processing, product packaging and milling system.

Silo + steet structure workshop + maize milling machine complete line 



When our technique team do the designing for the maize flour milling machine, they will consider the main road direction, the gate position, the weighing bridge, the truck drive way, the silo position for easy loading the unloading, how to connect better with the maize milling machine, the input and out put direction, the final maize flour packing position and tranportation work.
So each maize corn milling lines our team do the special design and customized for each client. 
 

Main machines

Hongdefa maize corn project with high quality, all the details you will find the difference why Hongdefa maize mill line is top quality and long time use, and the technique flow chart is special design for different countries and different clients needs. 
Here are some introduction for some of our main machines in the corn flour milling lines: 
1. The pipes in milling section is stainless steel , 3 times lifetime than galvanized steel pipes.
2 .Japan technology degerminator can insure you can get the "super white"flour to do Ugali Fufu
Dry degermination with low fat content.Multi-faceted sieve tube design,the screen The high-quality stainless, steel nitriding treatment. 
The degerminator we have our own patent. 
3, With Pneumatic roller mill
1) Material: High-strength alloy steel
2) Resilient support of the balance iron under the main shaft;
3)Using the new sieve box, the novel design patterns of sieve box increase the sieve area and capacity;
4) Special wood without backwire,Repeated use,  Not deformed;
5) Vertical and horizontal clamping system, Sieve door and channel sealing strict, to ensure no flour fleeing and leakage;
6) The top of sieve is adopted adjustment clamping mechanism; simple, convenient, and easy operation;
7) The completely enclosed structure is adopted for the machine with the drive motor inside it, and has attractive appearance;
8) Unique motor shaft sealing device ensures the flour not enter into the main equipment;

4, Plansifter:
   1) Material: High-strength alloy steel
   2)up and down sifter circles with steel plate overall by bending
   3)Transmission system using spring force component institutions
   4)Sieve frames of wood coated with synthetic resin,without backwire
   5)All the inside walls as well as the doors are provided with high-grade insulation
   6)Vertical and horizontal clamping system

5.Dampener: Stainless steel. Bi-directional screw,Prevent free water,an intensive Intermixing, two layer. 
6, We added the micro dosser for Kenya government request

7, The packing system is Automatic packing line:        
Auto-weight and packing line for maize, grits, bran, flour, animal pellets etc.
Instruction: e-measurement technology, realized automatically fill; automatic detect weight; automatic measure the number of the bags.
It has different packing weight: 5kg, 10kg 12.5kg 20kg 25kg and 50kg
Air source:Air pressure P≥0.6Mpa
Air supply rate Q≥1.2m3/min
packing accuracy :FS±2‰    

8, Moisture bin and store bin: stainless steel
9, Electronic parts: Siemens/Delixi
10,Dedusting system: High Energy and efficient blower  work with air-jet dust filter, 
dust content<10mg/m3. This will make sure the workshop is very clean.
 

Hongdefa installed project

Our all over the world:

We are a professional factory with over 40 years of experience in producing 5t-500t/24h maize/corn mill machines. 
All maize milling machines are configured with the most suitable equipment according to the production line,
Including pneumatic mill, plan sifter, degerminater,vibrating cleaning sifter, stone remover and auto dampener. etc.
Provide the most perfect solution with the most advanced configuration, the highest quality and the lowest consumption.



 

Capacity	Country
500T maize mill machine	South Africa(3 sets) Zimbabwe
240T maize mill machine	Angola Zambia (4 sets) Zimbabwe (3 sets ) Ethiopia
150T maize mill machine	Kenya Zambia Nigeria Malawi Zimbabwe South Africa
120T maize mill machine	Zimbabwe Malawi Swaziland Kenya Zambia  Mozambique
100T maize mill machine	Kenya Zambia South Africa Nigeria Zimbabwe Mozambique Ethiopia
70T maize mill machine	Malawi Zambia Kenya DR Congo Namibia Zimbabwe Thailand
50T Maize mill machine	Uganda Zambia Kenya Malawi South Africa South Sudan Angola Ethiopia Cameroon Argentina DR Congo Namibia Zimbabwe Tanzania Nigeria Mozambique Venezuela Rwanda
30T maize mill machine	Zambia Kenya Tanzania Uganda Rwanda Ghana Benin Nigeria Angola Malawi Namibia Mozambique Lesotho Zimbabwe South Africa Sri Lanka Vietnam Angola DR Congo Ethiopia Ecuador
20T maize mill machine	Zambia Kenya Tanzania Uganda Rwanda Ghana Benin Nigeria Angola Malawi Namibia Mozambique Lesotho Zimbabwe South Africa DR Congo
18T maize mill machine	Kenya Zimbabwe
10T maize mill machine	Brundi Mali Burkina faso Togo Zambia Kenya Tanzania Uganda Rwanda Ghana Benin Nigeria Angola Malawi Namibia Mozambique Lesotho Zimbabwe South Africa
5T maize mill machine	Brundi Mali Burkina faso Togo Zambia Kenya Tanzania Uganda Rwanda Ghana Somalia Benin Nigeria Angola Malawi Namibia Mozambique Lesotho Zimbabwe South Africa Zambia DR Congo

 

 
 

Company Profile

 

Hongdefa have approximately 120 workers, a manufacturing factory 50000 square meters, and 5000 square meters of production workshop, 6000 square meters warehouses, 1000 square meters of office space. 

1. The quality of our maize corn milling machine: 
The machine appliances use China Best Brand motor, electric parts, reducer, air compressor and so on.
Pipes in milling section where contact with raw material are stainless steel.
Moisture damper is designed for Africa Maize character.
Degerminator: We have our own patent, this is very important mainly machine during the maize corn processing.  
The high quality degerminator will make sure you can produce the super white maize meal without black spot . 



2. We know much about African Market, and our company has installed  many sets maize milling machine in almost all of the  Africa countries. We can arrange you to visit our running lines in different countries. 
That is very important to check the real running maize corn milling machine to instead of only checking the beautiful paper documents. 

3.Our company have very professional and experienced team and best technology:
We have branch office in Ethiopia, Zambia to give you quickly and on time service .
Design engineers are professional which have more than 30years experience.
Installation engineers have more than 30 years experience and had installed all over the world .
Maize corn milling machine technology is suitable for Africa market. 

Professional sales and engineer team 

4. Advanced production equipment and factory show:
Laser cutting machine
We have installed one maize mill machine in our factory,  when clients visit our factory can see the running machine and  check the quality of maize flour.

5, Branch office in Zambia and Ethiopia, and do the exhibitions in different countryies. 

Our Advantages

Why Choose us: 

As for the price, different quality different technique flow different after sales service , the price will be different. 
1, Hongdefa is the real factory, not the trading company. We do the long time cooperation not do the one time business.  
You can compare with all other company, if they are longer than us ?
If one company do the same business 40 years already, I think this can prove the machine quality and the company good reputation. 


2, As for the After sales servide, we have branch office in Addis Ababa and Zambia. 
Now we have engineers in different countries, such as in Zambia Uganda Zimbabwe Malawi Angola RD Congo Ethiopia Nigeria and so on.
We can send engineer to your place for guiding installation. Engineers are responsible for guide installation, test running and training your local workers.
We also have local engineers who can do the small capacity mill machine installation to save cost.

FAQ

Q1: Are you a trading company or a manufacturer?
A:We are a professional manufacturer for maize milling machine and wheat flour mill line. We are warmly welcome clients from worldwide to visit our factory to check the real machine production line and check the real machine quality by your own eye.

Q2: Will you send engineers to install the plant? 
A: we have more than 30 engineers now in different countries, such as in Zambia Uganda Zimbabwe Malawi Angola RD Congo Ethiopia Nigeria and so on.
We can send engineer to your place for guiding installation. Engineers are responsible for guide installation, test running and training your local workers.
We also have local engineers who can do the small capacity mill machine installation to save cost.

Q3: Can you show how the machine works?
A: Welcome to our factory to check the running line or come to visit our running mill equipment in your country.  We also will send you the Operating video & instruction to you together with machines, to help you use the machines better. 

Q4:How about the after sale service?
A:Engineers available to service machinery overseas, including installation, commissioning and training,etc.
We have special After Sales team to do the after sales work, we have branch office in Addis Ababa/Ethiopia, Lusaka/Zambia and Kampala/Uganda.    
Q5:Can your company accept the customized product?
A:Yes,OEM&ODM service is available. We can make the products according to your workshop size, special design, special color, special electricity request and special final products request.  
Q6: How does your factory do regarding quality control?
A: Quality is the life of the company. Our big boss is the engineer and he installed many milling lines by himself before. So the aim of our company is to produce high-quality products and win the market and customers with high quality.
B: We have very strict management system for quality control from the very beginning to the end of the production. Each product must meet the company's quality standards before entering the next process, every product need fully assembled and carefully tested before it's packed for shipment. 
C: Our maize mill and wheat flour mill machines has different Patent: Drum Sifter Patent, Degerminator Patent and Gravity Table Patent. And our maize mill and wheat flour mill machines have passed ISO SGS BV CE PVOC certifications.

Q5:What is the mode of payment?
You can pay 30% as a deposit by T/T at first. Then we will arrange to manufacture the machine. After you paid the 
balance payment, we will arrange for shipping. 
Other kinds of payment terms can discuss and accept too. 

Contact us : 

This is Vanisa , engaged in the Milling business for 13 years, focusing on the maize wheat mill machine turnkey project, till today already helped 172 clients installing testing and running their milling machines. I am best at analyzing the actual situation of customers to help them find out their exactly needs.

Please send your inquiry or leave message to talk with me directly.
I will give you the professional suggestion according to your own special request and situation, give you the best choice on your basic.

Vanisa Li
Shijiazhuang Hongdefa Machinery CO., LTD.
Add: Shijiazhuang, Hebei Province, China

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#maizecornproject #investement