Unlock new possibilities for corn: Our corn equipment creates high-quality snack ingredients - corn grits
Product Description
| Capacity |
100T PER 24HOURS |
| Final products |
Grits for snack food
maize flour
maize bran |
| Packing system |
Full automatic packing 1kg-50kg |
| Warranty |
Two years warranty |
| Spare parts |
Two years |
| Delivery time |
60days |
This 100T per 24h Maize corn grits for snack food machinery is designed for African markets like Ethiopia,Kenya, Zambia, Nigeria, and Zimbabwe, etc. It provides turnkey solutions from maize processing to packaged products.
The technological process of Hongdefa's maize flour milling machine encompasses a series of well - defined steps, starting from cleaning, proceeding to degermination, then milling, sifting, and finally packing.
Initially, the maize is fed into the cleaning section. Here, a gravity classification stoner plays a crucial role in eliminating stones from the grain. Subsequently, the moisture damper comes into play. This is a vital piece of equipment in the flour - milling process as it precisely controls the water content of the grains. Constructed with stainless - steel bi - directional screws, it effectively prevents the presence of free water and ensures an intensive and thorough intermixing of the grains.
Following the cleaning phase, the maize moves on to the degermination stage. Utilizing advanced Japanese - inspired technology, a degerminator is employed to efficiently separate the germ and husk from the maize kernels. After that, the processed maize enters the milling section. Here, it undergoes milling, and then the resulting material is sifted. This process enables the production of various products, such as grits for snack food, super - white maize flour, fine meal, bran, and germ, tailored to meet the specific requirements and demands of our clients.
In the final step, an auto - weighing and packing scale is utilized to accurately weigh and pack the products, ensuring that they are ready for distribution.
Our Advantages
As a preeminent manufacturer specializing in maize flour milling machines, our expertise extends far beyond mere production. We pride ourselves on our ability to craft highly customized production lines that are not only tailored to the unique demands of diverse markets but also optimized to deliver unparalleled efficiency and quality.
Understanding that each market has its distinct requirements, whether it's driven by local consumer preferences, regulatory standards, or production scale, we embark on a meticulous process of market analysis. Our team of seasoned experts delves deep into the intricacies of each target market, studying factors such as the prevalent types of maize used, the end - product specifications desired by consumers, and the available infrastructure for processing and distribution.
Based on this in - depth understanding, we design production lines from the ground up. Every component, from the initial cleaning and sorting mechanisms to the final packaging systems, is carefully selected and integrated. For instance, in regions where a high - volume output of fine - textured maize flour is in demand, we might incorporate high - capacity milling units with advanced grinding technologies to ensure a consistent and ultra - fine product. In markets with a focus on cost - effectiveness, we design lines that balance performance with operational economy, perhaps by choosing energy - efficient machinery and streamlined processes.
Moreover, we are committed to equipping these production lines with the most suitable machines. Our vast inventory of machines is the result of continuous research, development, and innovation. We source components from the world's leading manufacturers and combine them with our own proprietary technologies to create a suite of machines that are not only state - of - the - art but also perfectly aligned with the specific needs of each market. Whether it's a compact, semi - automated setup for small - scale producers in emerging markets or a fully automated, high - throughput system for large - scale industrial operations, we have the right solution.
In essence, as a professional maize flour milling machine manufacturer, we don't just offer products; we provide comprehensive, market - specific solutions that empower our clients to thrive in their respective markets, delivering high - quality maize flour products that meet and exceed consumer expectations.
Ours service
Pre - sales Consultation
We tailor processing technologies to your needs. Leveraging local market insights, we offer relevant experience - based guidance and suggestions.
Equipment Installation
Our pro technicians assist with machine installation and commissioning. We can also help build workshop buildings and silos, or renovate old workshops according to your situation.
Training
Our experts train your factory workers. This ensures smooth equipment operation, minimizes downtime, and guarantees finished product quality.
Fixing and Maintenance
Our technical team promptly resolves any flour production issues. We can conduct regular equipment checks and offer operational guidance as needed. Our Lusaka office staff can also visit your site for on - the - spot advice.
Spare Parts Supply
With the first order, we usually provide wearing parts sufficient for one - year equipment operation. For future spare part needs, our Nairobi,Kenya.Lusaka/Zambia office, which has a large storage, can directly deliver them to your doorstep.
Packaging & Shipping
Loading & Shipping of Maize Flour Milling Machine
When it comes to the loading and shipping of our maize flour milling machine, we adhere to a meticulous and comprehensive process to ensure that the equipment reaches its destination in pristine condition.
1. Packaging
Inner Protective Film
Our first line of defense for the maize flour milling machine is the application of a high - quality protective film on the interior. This film is carefully wrapped around each component of the machine, providing a snug fit that safeguards against minor scratches, dust, and moisture that might seep in during transit. The film conforms to the shape of the equipment, ensuring that all surfaces, from delicate control panels to robust mechanical parts, are shielded.
Outer Water - repellent Plastic
Over the protective film, we place a layer of water - repellent plastic. This outer layer serves as a crucial barrier against any potential exposure to water, whether it's from rain during transportation or condensation within the shipping container. The water - repellent plastic is thick and durable, designed to withstand the rigors of long - distance shipping and various weather conditions.
Wood Packing for LCL (Less - than - Container - Load) Shipments
In cases where the shipment is less than a full container load (LCL), additional wood packing becomes necessary. We construct sturdy wooden crates around the machine components. These crates are custom - built to fit the dimensions of the equipment precisely, providing an extra layer of protection. The wood used is of high quality, treated to resist pests and moisture, and is securely nailed and braced to prevent any movement or damage during handling and transit.
2. Securing the Machine in the Container
Once the maize flour milling plant is appropriately packaged, it is carefully loaded into the shipping container. To ensure its stability during the journey, we use strong steel ropes to firmly fix the equipment in place. The steel ropes are strategically positioned around the machine, taking into account its center of gravity and the layout of the container. They are tightly fastened to anchor points within the container, preventing any shifting, jostling, or vibration that could potentially damage the machine during transportation.
By following these stringent loading and shipping procedures, we are confident in delivering our maize flour milling machine
Company Profile
Certifications
Exhibition
Each year, our company actively participates in prominent African exhibitions, such as the AfricaCom in South Africa and the East Africa Industrial Exhibition in Kenya. These events serve as pivotal platforms for us to showcase our cutting - edge maize flour milling machines and related equipment.
At these exhibitions, we present a comprehensive range of our products, highlighting their advanced features, including high - efficiency processing, precise control systems, and energy - saving designs. Our professional team is on - site to engage with potential customers, providing in - depth product demonstrations and detailed technical consultations. We take the opportunity to understand the unique needs of the African market, from small - scale local producers to large - scale industrial enterprises.
Participating in these exhibitions has not only enabled us to expand our brand presence across Africa but also allowed us to establish valuable partnerships. We've successfully connected with numerous local distributors, agents, and end - users, facilitating the widespread adoption of our products. Through these interactions, we've been able to tailor our offerings to better meet the specific requirements of the African continent, whether it's adapting to local power conditions or addressing the diverse processing needs of different maize varieties.
In essence, our annual participation in African exhibitions is a cornerstone of our business strategy in the region, fostering growth, innovation, and mutually beneficial relationships.
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