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Warranty: | Two Year Spare Parts and Whole Life Service |
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Welcome to Shijiazhuang Hongdefa Machinery .CO.LTD your ultimate supplier for maize,wheat and corn milling machines. With more than 30 years of experience in the milling market we provide you with the best quality milling machines built to satisfy all your needs. A testimony to these product and service quality is the 30TPD maize milling machine we installed in South Africa.
30t maize mill
This is the complete installed line of th 30TPD maize milling mchine but before we get to completing the installation let us find out what makes this millling machine special by looking more into the details. Lets first look into the maize milling procedure used by this milling machine.
As outlined in the diagram above the 30TPD uses the cleaning-milling-packing process. Each section is carefully and specially built up to achieve the best of results.
Cleaning and conditioning of the maize is an important step in the processing of maize. Cleaning refers to the removal of foreign material and all that is not maize kernels from the to-be milled grain.These foreign materials lower the quality of the product. Examples of foreign materials are husk, straw, dust, sand and everything too big or too small and lighter than a maize kernel. It also refers to the removal of poisonous seeds, and material harmful to the milling equipment. Examples are metal and stones.Conditioning refers to the addition of moisture to the maize to allow the bran to be peeled off in flakes during milling with plate or roller mills, allowing easy separation in a sifter and most importantly to add mass to the meal.The degerminator is designed to scrub the bran skin off the maize and dislodge the germ from its cavity with minimum reduction in size of broken fragments.The destoner is applied for efficient separation of stones ,pebbles, glass and other high-density matter from the stream of grain.
The milling section of the 30TPD maize milling machine has 4 roller mills and 2 double sifters. After the maize has been degerminated and is clean for further processing the roller mills will crush and break the maize into super refined maize meal. the double sifters also work work hand in hand with the 4 roller meals to give the best quality of maize meal.
The last section of the plant is the packaging section. This packs the final super refined maize flour meal into packages of your own liking and size. The system is fully automatic. It uses e-measurement technology.This means that it will automatically fill a bag, detect the weight and also count the number of bags. The weight of the bags to be packed is per your own choice ranging from 5kg bags up to as much as 50kg bags. The Auto-packing machine can pack the bags at a speed of 4 bags per minute to match up with the speed of the milling machine. The Auto-packing machine is very convenient to all those in the milling business.
After the client completes the payment procedure and all the paper work is done in a month' period we will load the milling machine into the container ready for shipping. The milling machine is packaged in plastic film or wooden box suitable for transportation by sea. Shijiazhuang Hongdefa Machinery.CO.LTD will organise and arrange for the shipping though the client takes care of the cost. We will deliver the milling machine to any destination in the world.
Once the delivery is done the next and final step is installation. Shijiazhuang Hongdefa Machinery.CO.LTD will provide you with an engineer to install and commission the maize milling machine. The engineer will further educate the local workforce on how to operate the milling machine as per the provided manual.
After the installation and the commissioning of the mill all is set for the mill to start running . We have installed so many maize milling machines in different countries for different capacities and they are running well up to this day. Below is a fully installed running 30TPD maize milling machine.
For more information, details and exact price on the 30TPD maize milling machine and any other milling machine kindly contact us on the details below or fill the online form.
1 | Why same capacity price different? |
Even for the same tonnage, the price is different because of different designs and different requirements of customers. For example, for the mill part, you can choose a manual single mill, a manual compound mill, or a pneumatic compound mill. |
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2 | What's the installation period? |
30t/24h Installation time about 30 days. 50t/24h 100t/42h Installation time about 60 days. We have branch office in Zambia, Uganda, Ethiopia. We have 28engineers now available in Africa. |
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3 | Power consumption of the whole machine installation setup per hour or per day? |
after confirm the capacity and design, we can confirm the power consumption. | |
4 | Maintenance schedules? |
We supply two years spare parts with the machine. We recommend checking the machine after every 168 hours of operation. |
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5 | Planned inactive hours per day? |
our machine can work 24hours,7 days if you willing. | |
6 | Do they require skilled operators? |
As our machine is full automatic. 1 miller is ok. 4-6 local labor for simple work, like flour packing, material feed-in, room cleaning, etc. |
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7 | Is packaging automated? |
yes. we have PP bags packing machine 5-25kg/25-50kg and semi auto packing for Paper bags1-5kg packing machine. |
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8 | We'll require to commercialize and or reprocess all by products of the flour milling process. Kindly advise on possibilities. |
the by products is maize skin/bran, use for animal feed line. | |
9 | Is it possible to set up milling of different sifted and non-sifted flour grades? |
of course, in the milling system, there have two main parts,one is roller mills , the other is sifter machines. our machine can adjust according to the different final products you want to produce. |
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10 | Are the machine outputs connectable to any ERPs for process monitoring? |
our machine control system is computer smart touch screen system.easy to operate and monitoring. |