| Customization: | Available |
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| After-sales Service: | 2years |
| Warranty: | 2years |
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| Ideal for: | Commercial Milling Companies | Dominate markets supplying supermarkets |
| Government Cooperatives | Boost national food security with high-volume corn processing. | |
| Agro-Industrial Parks | Integrate with farms for "field-to-flour" value chains. |
Core Advantages--->:
100 Metric Tons/Day Output - Maximize ROI with Africa's leading corn processing capacity.
Full-Automation with PLC Control - Reduce labor costs & human errors in Kenya, Zambia, Tanzania.
Energy-Saving Design - 20% lower power consumption vs. competitors, ideal for regions with unstable grids.
End-to-End Processing - From raw corn cleaning to premium flour packaging, 1 machine covers all stages.
| Capacity: | 100 tons/day (24-hour operation, adjustable to 80-120T/D). |
| Power: | 380V/415V, 50Hz/60Hz compatible - ideal for Africa's power infrastructure. |
| Flour Extraction Rate: | 80%-90%adjustable |
| Flour Fineness: | 30-60 mesh adjustable.meets standards for ugali/fufu/Nshima/Sadza) |
| Automation Level: | Full PLC control system with touchscreen interface. |
Hongdefa 100T/D Corn Flour Milling Process Flow - Industrial-Grade Technology for Premium Flour Production
| 1. Raw Corn Receiving & Pre-Cleaning | Equipment: Receiving pit + Vibratory pre-cleaner Corn kernels are unloaded into a reinforced concrete pit (50-ton buffer capacity). Pre-cleaning removes 80% of large impurities (stalks, cob fragments) via 6mm sieve openings. Key Feature: Magnetic separator removes ferrous metals (nails, screws) to protect downstream equipment. |
| 2. Intensive Cleaning & Conditioning | Equipment: Combination cleaner (aspiration + sieve) + Tempering silos Aspiration System: 25m/s air velocity removes dust and lightweight chaff. Triple-Deck Sieve: Upper layer: 8mm holes remove oversized debris. Middle layer: 3mm slots for medium impurities. Bottom layer: 2mm round holes for small stones. Tempering: Corn is conditioned in stainless steel silos Advantage: Destoner with 98% efficiency eliminates quartz/gravel common in African corn. |
| 3. Degermination & Primary Milling | Equipment: Degerminator + 1st Break Roller Mill Degerminator: Strips germ from endosperm via friction (germ recovery rate: 8-10%). 1st Break Milling: Corrugated rollers (ø250mm, 6-8 corrugations/cm) coarse-crush corn into grits. Technical Spec: 45kW motor power, throughput 4.5-5 tons/hour. |
| 4. Multi-Stage Grinding & Sifting | Equipment: Roller mills (4 breaks + 8 reductions) + Plansifters Process: Break System: Gradually reduces particle size through 4 pairs of rollers (gap 0.8mm → 0.3mm). Reduction System: Smooth rollers finely grind endosperm into flour (particle size ≤150μm). Sifting: 6-compartment plansifters classify product streams: Flour (60-120 mesh) → Packaging Coarse particles → Recycled for regrinding Bran → Collected for animal feed Efficiency: 95% flour extraction rate vs. 85-90% industry average. |
| 5. Automated Packaging & Storage | Equipment:Auto-weighting& packing scale Bagging: 25kg/50kg woven PP bags (±0.5% weight accuracy). Sealing: sewing thread Byproduct Utilization |
Technical Highlights:
1. Advanced Cleaning & Conditioning System 3-Stage Impurity Removal:
Eliminate 99% of stones, dust, and foreign materials (common in African corn sourcing).Moisture Control Technology: Stabilize maize kernel texture for consistent flour fineness (30-60 mesh adjustable).
2. High-Efficiency Milling Module European-Grade Roller Mills:
Durable alloy steel rollers crush maize into flour with 95% extraction rate.
Intelligent Sieving: Multi-layer sifters ensure uniform flour particle size for premium market demands.
3. Automated Packaging25kg/50kg Bagging Options:
Customizable for retailor bulk industrial supply.
Moisture-Proof Sealing: Extend shelf life in tropical climates with humidity-resistant film.
| Flour Fineness: | 30-60 mesh adjustable.meets standards for ugali/fufu/Nshima/Sadza) |
A dedicated logistics team orchestrates precision packaging and containerization, ensuring ISO-compliant cargo security and damage-free global delivery.
FAQ:
FAQ1: Why Choose Hongdefa Maize Milling Solutions?
30+ years refining 1000+ maize mills across 100+ countries (Africa, Asia, Latin America).
Local office in Zambia (Lusaka), Kenya (Nairobi), Ethiopia (Addis Ababa)
FAQ2.How to Select a Reliable Maize Mill Supplier?
-Track Record Verification Demand project portfolios (e.g., ask us for 2023 Zambia 240T/D plant case study).
-Check if they own factories vs. being traders.
-Quality Assurance
-After-Sales Proof
FAQ3.What Final Products Can You Produce with Hongdefa Maize Mill?
1.Human Consumption:
Super Fine Flour: Ideal for baking, baby food, and Uganda's posho/Kenya's ugali.
Medium Grits: Used in breakfast cereals and South Africa's "Mealie Rice".
Coarse Meal : Perfect for tortillas and Zambia's nshima.
2.Byproduct Revenue Streams:
3. Bran (8-12% yield): High-fiber feed for poultry/cattle .
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