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1. Characteristics for Maize Mill Processing 50t/24h Maize Mill Machine:
Production capacity | 50T(maize)/24H |
Workshop dimension | 33×12×8m(L×W×H) |
Power supply | About 200kW. |
Total weight of the equipment | 35T |
Container | 2*40'+20 '(common one suit for transportation) |
Hongdefa Maize Milling Process
The process begins with raw material preparation, where maize undergoes precision cleaning via a gravity separation system to remove impurities (dust, husks) and stones with over 99.2% efficiency. An intelligent moisture conditioning system then regulates water content through a bidirectional stainless steel mixer, achieving ±0.5% uniformity to optimize milling consistency.
In the maize processing phase, Japanese-engineered degermination technology separates husks and germ layers, followed by three-stage corrugated roller milling to extract high-purity germ (85-92% yield) and precisely control particle size (0.3-2.5mm adjustable). Dynamic multi-channel sifting with 40-200 mesh screens classifies outputs into premium flour (whiteness ≥92%, ash ≤0.65%), granulated meal, and dietary fiber, ensuring graded product specifications.
The final packaging stage integrates PLC-controlled automation, combining precision weighing (≤±0.2% error) with vacuum nitrogen-flushing preservation. Metal detection sensors and IoT-enabled monitoring guarantee both product safety and real-time quality traceability, adaptable to flexible packaging formats (5-50kg bags/boxes) and scalable production demands (20-500 tons/day).
Final Product
1)Maize grits and maize flour: 75-85%
2)Maize bran and Fodder flour: 10-55%The maize flour can be used for making food like Ugali, Fufu, Sadza, Nshima, etc.
Maize grits can be used for making snacks food,
Maize bran can make animal feed,
Maize germ can make oil.
Equipment advantages
Pre-Sales Technical Support
Our engineering team provides tailored maize processing solutions backed by over 30 successful projects across Africa, delivering free ROI analysis reports and factory layout designs optimized for local market conditions. From raw material characteristics to final product specifications, we ensure your production line aligns with regional demands while maximizing investment returns.
Turnkey Plant Construction
Certified Chinese engineers oversee end-to-end project execution, including ISO-compliant workshop construction, energy-efficient facility upgrades (reducing power consumption by 30%), and precision equipment installation. Every project concludes with a mandatory 72-hour trial operation to guarantee throughput accuracy and operational stability before handover.
Comprehensive Workforce Training
Multilingual technical training programs (available in Chinese/English/French) equip operators with certified skills through hands-on instruction and EU-standard quality control protocols. Our maintenance masterclasses have proven to reduce equipment downtime by 60%, while documented operational procedures ensure consistent product quality.
Professional Equipment Installation & Workshop Solutions
Our certified technicians deliver end-to-end support from machine installation to full-scale workshop optimization. With 15+ years of industrial expertise, we provide turnkey solutions including precision equipment commissioning, customized workshop construction/renovation, and durable silo system integration. Every project is executed by CE-certified teams with ISO 9001 compliance, ensuring your facility achieves international performance standards while maximizing operational efficiency.
Quality Assurance & Compliance
All equipment carries ISO 9001 and CE certifications, backed by a 2-year full warranty and 5-year coverage for core components. Supported by Sinosure export credit insurance and Zambian engineering licenses, we offer lifetime technical consultation and legacy system modernization subsidies to protect long-term operational continuity.
Shijiazhuang Hongdefa Machinery Co., Ltd. is a renowned company specializing in the production of wheat flour mill and maize mill machines. We take pride in rolling out unique and innovative solutions that cater to the specific needs of our clients in the milling industry. Our head office is strategically located just a 4-hour drive away from Beijing, in the heart of China. Here, we have a dedicated team of approximately 100 employees who work tirelessly to ensure the smooth operation of our manufacturing facility, which spans an impressive 30,000 square meters. Additionally, we have 1000 square meters of office space where our administrative and managerial staff coordinate our operations efficiently.With over 30 years of experience in the flour milling market, we have honed our expertise and established ourselves as a leader in the industry. Our commitment to excellence is reflected in our state-of-the-art wheat flour mill technology, as well as our cutting-edge maize mill technology developed in collaboration with experts from China and South Africa.
To ensure that our clients around the world receive the best possible service, we have established a global network of agents and offices. Our presence spans across Australia, Brazil, South Africa, Zambia, the Democratic Republic of Congo, Ethiopia, Kenya, Yemen, and Nigeria. This extensive network allows us to provide timely and efficient service to our customers worldwide, no matter where they are located.
At Shijiazhuang Hongdefa Machinery Co., Ltd., we are steadfastly dedicated to not only providing cutting-edge milling equipment but also offering exhaustive technical support and after-sales service. Our team of experienced engineers and technicians is passionate about assisting clients in setting up their milling machines and optimizing production processes. We understand that each client has unique requirements, and that's why we offer customized solutions to meet their specific needs.
We implement triple-layer protective packaging with moisture-resistant inner film, shock-absorbing cushioning, and marine-grade waterproof outer casing. All LCL shipments include reinforced wooden crates certified by AAR standards, while FCL containers utilize steel cable anchorage systems with anti-slip buffers. Our ISTA-3A certified packing process combined with real-time GPS tracking ensures your complete corn flour milling plant arrives in production-ready condition, fully compliant with international phytosanitary and mechanical integrity requirements.
1. Q1: What mill does the Hongdefa maize mill machines use?
A: Advanced pneumatic roller mills, The partitioned paneling and swing-out feed module guarantee ideal access to the feeding and grinding rolls. This makes residue-free cleaning possible.And the pulse generator can automatically adjust the feed at the entrance, saving time and effort.