Maize Corn Flour and Grits Milling Machine
Product Description
30tpd mazie mill plant will be very competitive,
but this project needs big capital for both machine and raw maize, I will give you some advices as below:
1. Before you start the project, you need to make a feasible report to see how much profits you can make by starting this business.
And it will be better to make a market investigation if you don't know the market well.
Make sure of local residents'main demands for flour so that you will know what kind of final products you need to make, and find the right machine.
2. To target the market (number of people and area) you can supply, and to see if there is other competitor (other flour factory) within your target region, if there is, think about how you can be more competitive.
3. Find an appropriate place, rent or buy the land as your factory; erect the workshop for the machine according to special dimension/size and requirement. If you need warehouse for flour storage, you need make another house or make the workshop bigger. Take the electricity/power and water supply into account.
4. Choose the right capacity milling machine with best cost performance, Take into account the costs like land, workshop erect, grain silo, civil work, machinery cost; transportation, installation, raw grain collection, hire labor workers and their salary, electricity and water supply expense, even traffic and some miscellaneous expenses can hard be expected.
5. Distribution channel for your flour.
As our turnkey project, we can do the turnkey project include installation, test running and training, spare parts supply. Please analyze the info. And feel free to contact me
Product Parameters
The details of 30 tons per day maize mill plant
1. Production capacity: 30tons maize per 24h
2. Extraction rate:
1)Maize rice: 35-40%
2)Maize fine flour: 30-40%
3)Maize bran and Fodder flour: 20-25%
3. Workshop for maize flour mill machine: (L× W× H)30× 8× 6m
4. Maize grits machine Power supply: About105kW
5. Total weight of the equipment: 12T
5. Maize grits machine adopt Container: 40'
7. Maize grits machine Installing time: One to two months.
The process of 30 tons per day maize mill plant
| 2015 |
Open branch office in Ethiopia |
Client in Ethiopia:
500t flour mill running;
120t flour mill installing;
82t flour mill running;
62t flour mill installing;
42t flour mill installing;
36t flour mill running;
etc.... |
| 2014 |
Agent in Kenya |
150t flour mill running;
30t flour mill running;
etc..... |
| 2013 |
Branch office in South Africa |
1500t flour mill running;
100t flour mill running;
50t flour mill running
etc... |
| 2012 |
Branch office in Zambia |
200t flour mill running;
150t flour mill running;
100t flour mill running;
50t flour mill running;
30t flour mill running;
etc...... |
| 2011 |
Branch office in Australia |
1500t flour mill running;
500t flour mill running;
200t flour mill running;
etc.... |
| 2000 |
Agent in Brazil |
200t flour mill running;
60t flour mill running;
etc.... |
| etc.............................. |
|
Our Advantages
Quality Flour Mill Machinery in China(100t)
HONGDEFA FLOUR MILLING MACHINE
LARGEST CHINESE FLOUR MILL MACHINE MANUFACTURER AND EXPORTER
COMPLETE HIGH QUALITY FLOUR MILL FROM CHINA
HDF have more than 50years experience in the field of flour processing machine.
HDF Turnkey basis Services--Equipment Supply--Spare Parts Supply
HDF have set up branch offices in Pakistan,South Africa,Zambia,Congo,Ethiopia,Brazil,Australia;
HDF have agent in Kenya,Egypt,Tanzania etc.
The quality of machine and service after sell is very important for our factory's future.
The superior service for complete set of flour mill machinery---HONGDEFA MACHINERY
Pre-sale
1 Customers choose the model you are interested
2 HDF Machinery Team design according to yours' requirements
3 HDF train technical personnel of you
4 HDF send engineering and technical personnel for site planning and design the best project
Sale
1.Flour mill project acceptance
2.HDF help you drawn up construction scheme
After-sale
1.Branch offices
We have set up branch offices in Pakistan,Brazil,South Africa,Zambia,Congo,Ethiopia.
Agent in Kenya,Egypt,Tanzania etc..
2.Engineer visit
Experienced engineers do the installation guide,free trainning operation,test machine.
3.Spare parts
Supply one year spare parts for the milling machine as free.
What is the Specification of our maize mill plant?
1. The control system: Control panel control or PLC control
2. Pipe in milling section is stainless steel
3. Auto-roller mill and double sifter
4. Japan Degerminator technology - To get super white maize meal
5. European Condition dampener -Stainless steel
6. Installation and commissioning for the maize milling machine.
| Model |
100T/24H Maize/Corn Flour and Grits Milling Machine |
| Production capacity (T/24h) |
100-120Tons/24h of corn/maize |
Main machines and
processing techniques |
High efficiency vibration sifter, Destoner,Washer stoner, Damper,
Peeling machine,
Embryo separator, Polisher, Grading machine, Roller mill,Multi-section plansifter, Super-mico-particle pulverizer.
Produce flour and grits |
| Products and extraction rate (%) |
Corn flour: 40-50%
Corn grits: 35-40%
Corn bran, coarser fodder: 10-12%
Embryo: 8-10%
It can produce fine corn flour (all through 100M sifter) |
| Products quality |
Sand content: ≤0.02%
Magnetic metal content: ≤0.003%
Moisture content: ≤13.5-14.5% (based on the raw corn according with national standard for
raw grain storage)
Fat content: ≤2.5% |
| Power required (kW) |
385Kw |
| Size of workshop: (L×W×H, m) |
3-storey building or single storey workshop (25×8×10) |
5 T/H maize flour grits milling machine for Africa
Advance roller stands.Screw air compressor .Stainless steel pipe where contact with the material.
We have different type for different market and different client's needs.
All design is customized for you.
New design for PLC controlling system in the maize milling line!
Processing:
Complete set of maize flour machine can be divided into four parts: cleaning part, milling part, packing part:
1. Cleaning part
to clean out the middle and small impurity from wheat. e.g., dust, stone, magnetic material, was bitten by insect and so on.Includes beating, screening, destoner, magnetic separator and dampening. This section is to prepare for milling part and to protect the machinery as well.
2. Milling part
The second step, to mill the grain and separate the flour, bran and other by-product:
(1) Mill: mill the grain to break the integrity by the roller moving
(2) Sifter: to separate the flour, bran and other by-product, also separate large size and small size to ensure flour quality.
3. Packing part
The third step, the packing machine can be manual or automatic weighting and packing.
4. PLC controlling system
To controlling the whole set of machinery to work well and showing the process of working.
Other capacities of maize mill plant and wheat mill machines
| Product Name |
different capacity of maize mill plant for flour mill |
| Final Product |
Breakfast meal, roller meal, germ and bran |
| Flour Extraction |
Adjustable, depending on different clients' requirements |
| Material |
The pipes in the milling section are stainless steel, and the moisture bin is stainless steel |
| Main machine |
Japan technology degerminator, European standard Pneumatic roller mill, Plansifters |
| Packing machine |
Auto weighing& packaging machine |
| Control system |
PLC control system |
| Certificate |
CE, BV, SGS,PVOC,COC, SONCAP,ISO |
| Power |
Electricity 380V/440V 3phase 50Hz/60Hz |
| Project |
Kitwe/Zambia; Windhoek/Namibia; Lagos/Nigeria; Nairobi/Kenya running maize mill plant |
The maize flour can be used for making food like Ugali, Fufu, Sadza, Nshima, etc.
Maize grits can for making snacks food,
Maize bran can make animal feeds,
Maize germ can make oil.
Hongdefa maize milling machinery technique flow is from cleaning to degerminating to milling to sifting to packing.
First, the maize enters the cleaning section, have gravity classification stoner remove the stone, then through the moisture damper is important equipment to control the water content of the grain during in flour mills, stainless steel Bi-directional screw, prevent free water, an intensive intermixing. Next use degerminator (Japan technology ) to peeling, Then enter the milling section and sifting the flour, produce the produce super white flour, the fine meal, bran, germ, etc which according to client requirements and needs. Finally, use the auto weighing &packing scale packing products.
All maize milling machinery are configured with the most suitable equipment according to the production line,
Including pneumatic mill, plan sifter, degerminater,vibrating cleaning sifter, stone remover and auto dampener. etc.
Provide the most perfect solution with the most advanced configuration, the highest quality and the lowest consumption.
Our projects are all over the world, such as in Zambia, Uganda, Ethiopia, Angola, South Africa, Malawi, Zimbabwe, Kenya, Nigeria, Congo, Cameroon, Mozambique, Namibia, Egypt, Pakistan, India, Thailand, Argentina, Brazil,Peru, etc.
Certifications
All our machinery are high quality and have passed the certification of ISO, CE, BV, SGS and COC.
We can design the processing technology according to your requirements.
Our professional technicians offer the guidance of installation, commissioning the machines,build up the workshop building and silos,and we can also help to reform the old workshop building as per customers' condition.
Our professional technicians provides training workers of customers' factory,which is helpful to guarantee the normal operation of the equipment and reduce its downtime. In this way, the quality of finished products will be guaranteed.
Our professional technical team can help solve any problem that occurs in customer's flour production efficiently. We can do regular examinations to the equipment and offer you guidance on the equipment operation if you need. Our staff in Lusaka Office can go to see your site and machines directly and give some advise face to face.
Normally we will send you some wearing parts available for one-year operation of the equipment in our first order. When you are in need of new spare parts in the future, we can send directly from Lusaka/Zambia Office timely where have put a big storage room and delivery door to door.
Company Profile
The head office of Shijiazhuang Hongdefa Machinery Co.,Ltd is located in Wumashan industrial area, Zanhuang County, Shijiazhuang City, 4hours driving From Beijing.
Hongdefa has approximately 120 workers, a manufacturing factory 50000 square meters, and 5000 square meters of production workshop, 6000 square meters warehouses, 1000 square meters of office space.
Packaging & Shipping
FAQ
1. Q: What mill does the Hongdefa machine use?
A: Advanced pneumatic roller mills, The partitioned paneling and swing-out feed module guarantee ideal access to the feeding and grinding rolls. This makes residue-free cleaning possible.
And the pulse generator can automatically adjust the feed at the entrance, saving time and effort
2. Q: What is the function of the Degerminator?
A: maize degerminator is applicable for taking the germ and bran out of the maize, at the same time polishing the maize/maize grits, get pure white /yellow maize meal, maize grits, maize samp, and is characteristic of the high volume of production, compact structure, and convenient maintenance, thus making it an ideal equipment for maize processing in the modern age.
3. Q: How to put the HDF maize mill plant into my existing workshop?
A: We have the most professional engineering team to design according to your actual plant size the most suitable line and meet clients' demand
4. Q: Does HDF maize mill produce both maize flour and maize grits at the same time?
A: We can design the production line according to the final product required by the customer, and produce flour and grits at the same time through the technological process of different configurations.
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